Automotive

Automotive

Monitor temperature across every stage of automotive production, from EV battery quality control and laminating processes to thermoforming and vehicle defect analysis.

Automotive
Case Studies & factoids

Solutions that worked

EV Battery Production and Development

  • Battery housing heated to approx. 80°C; cooling system bonded, checked, and leak tested
  • Leak test limited to a 10°C temperature delta; component cooled to 0–5°C using infrared camera and pyrometer (PI 400i, CT LT)
  • Reflective surfaces and small components create measurement challenges
  • Measured at non-reflective labels and power connector insulation using a high-resolution camera (PI 640)
  • Thermal imaging during first charging monitors temperature distribution, detects short circuits, and identifies defective cells with automated alarms

Battery Production and Development

Laminating of Interior

  • Vehicle interiors fitted with surface decors during laminating at approx. 120°C
  • Decor temperature is controlled and optimised throughout the process
  • Devices can be fitted with an air purge collar and protective housing
  • Process temperature: 110°C to 230°C

Thermoforming of Exterior Parts

  • Consistent temperature monitoring is critical for exterior part production
  • Continuous measurement from pilot production optimises the process and maximises quality and output
  • Process temperature: 110°C to 230°C

Thermoforming of Exterior Parts

Vehicle Defect Analysis

  • Portable thermometers localise defects in brakes, heating systems, and air conditioning
  • Speeds up hot spot identification and fault resolution
  • Reduces the need to swap expensive components for diagnostics