Case Study: Precise Butter Oil Measurement in the Dairy Industry
Background
Dairy industries generally use butter oils at temperatures around 70°C. Unlike other oils, butter oil cannot be maintained at room temperature because the state of the fluid will change from a liquid to a semi-solid, making processing and measurement difficult.
Measurement Requirements
Butter oil is an anhydrous form of milk fat, defined as a product obtained exclusively from milk, cream, or butter from various animal species. It typically has a maximum moisture content of 0.3%.
The customer previously attempted to master this application using a competitor's flow meter, but the device frequently failed under process conditions. Consequently, they sought a reliable and accurate mass flow meter for one of their primary plants.
The Toshniwal Solution
Toshniwal supplied the OV05 Oval Wheel Flow Meter in stainless steel. This model became the instrument of choice because it provides the necessary accuracy even at sustained temperatures of 70°C.
To ensure optimal process flow, the meter was customised with:
- Solid Wheels: Featuring a polished finish for food-grade compliance.
- Triclover Couplings: For easy integration and hygiene.
- Conical Strainer: A special type equipped with clamps for easy maintenance.
- Seamless Integration: The meter allowed for a smooth setup and simple configuration.
Customer Benefits
The customer is highly satisfied with the OV05. The meter has provided excellent accuracy and repeatability at the specified temperatures, handling the unique process conditions exceedingly well. The combination of direct volumetric measurement for a food-grade application and a low total cost of ownership has met all customer requirements.
Product Specifications & Advantages
Products Used:
- OV05 Standard Oval Wheel Flow Meter for the process industry.
- High-Temperature Reed Sensor.
- Food-Grade Solid Wheel.
- Triclover Coupling.
- Conical Type Strainer with clamps.
- Drain Facility designed specifically for food applications.
Key Advantages:
- High Accuracy: Precise volumetric measurement.
- Low Maintenance: Designed for "fit and forget" operation.
- Longevity: Built for a long meter life.
- Temperature Resistant: Can withstand temperatures up to 100°C.
Measure your flow with Toshniwal Flow Meters. Get in touch with us today!
