What are Vacuum Pumps?

The vacuum pumps are the mechanic device that are applied to remove gas molecules from a sealed volume in order to leave behind a partial vacuum.

Background:

A client from Tamil Nadu have been using a third-party Liquid Ring pump for their OHT manufacturing unit. They had trouble with water consumption and chilling plant for the same.  Toshniwal understands the solution and provided Liquid Ring Vacuum pump for their Tyre manufacturing process.  Let us see the steps involved and how vacuum pump is used in each process for this application

Process:

The first step in the tire manufacturing process is the mixing of the raw materials. This involves combining various chemicals and compounds to create the rubber compound that will be used to make the tires. Vacuum pumps are used to remove air from the mixing chamber, creating a vacuum that allows the ingredients to be mixed more thoroughly and uniformly.

Once the rubber compound has been mixed, it is poured into a mold and shaped into the desired form. Vacuum pumps are used again at this stage to remove any excess air from the mold, ensuring that the rubber compound is evenly distributed and that the tire takes on the desired shape.

After the tire has been molded, it must be cured in order to harden the rubber and create a strong, durable tire. This is done using high temperatures and pressure, and vacuum pumps are used to maintain the necessary level of pressure inside the curing chamber.

Finally, the tires are inspected and tested to ensure that they meet the required quality standards. Vacuum pumps are used in the testing process to provide the necessary suction and pressure to simulate real-world driving conditions and ensure that the tires are safe and reliable.

Conclusion:

Finally customer was satisfied with the supplied system consisting of Liquid Ring vacuum pump Hydro-pack model with total water recirculation and condenser. Our pumps provide necessary suction and pressure to ensure that the tires are made to the highest quality standards. They play a crucial role in mixing the raw materials, shaping the tires, curing the rubber, and testing the finished product. Without vacuum pumps, it would be impossible to manufacture tires to the high standards required by today's consumers.

Get in touch with us and buy Toshniwal Vacuum Pumps for Tyre application.

To know more about our products visit https://www.toshniwal.net/products/vacuum-solutions/liquid-ring-vacuum-pumps/ 

For inquiries, drop us a mail at sales@toshniwal.net